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  Datasheet File OCR Text:
  4897:)9/54 !.++9  
   5,
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
58/9/54   +)+69')2+
58/9/54   7+'9+* 2:- '4* +)+69')2+ figure 1   this instruction sheet covers the assembly procedures of lightnlok connectors 20081491, 20081501, and 20081521. !$ & ""&! $#'$ &% $$ &! ""&! "&!  
  %! %  &%  %&$'&! %& $  &$% )&  %  $&% '$%   '%&$&! % $ !$ $$  ! *   $ !& $) &! %   these connectors consist of a plug and a receptacle. customers may order complete cable assemblies from tyco electronics. refer to the table in figure 1 for specific assembly part numbers.      &  &% ! &!$% '%&  %% *  #' &$  !$  )& &!    ! &$ !%   & !!)   %&$'&! % select the proper connector part number for your production requirements. when selecting connectors 20081491, 20081501, or 20081521 refer to the following procedures: 1. strip wires with 18 awg solid copper conductors having a maximum insulation diameter of 2.18 mm [.086 in.] to the dimensions provided in figure 2. figure 2 
  %
  
& +)533+4*+* !97/6 +4-9. 54*:)957 48:2'9/54 !97/6 '-+ 2:- 544+)957 2. insert each stripped wire into an insertion hole in the back of the plug or receptacle until bottomed. for field wiring, black and white wires must be inserted into corresponding holes marked abo or awo. this awiretrap terminationo method removes the need for application termination tooling. see figure 3. '   &* ! & )$% &!  %'$ &* ( & '*  &! & ! &!$%         
     
   !
  figure 3     ! 3. pull the wire down through the slot in the strain relief. see figure 4. figure 4 4. rotate the wire 90 . see figure 5. figure 5 5. dress the wire 180 to complete the process. see figure 6. figure 6       6. apply optional approved flammability rated tape or clamp to organize the wires. see figure 7. figure 7     !      
 align the polarized mating faces of the connectors, and push the connectors together. do not force the connectors to mate. when fully mated, the connectors must appear bottomed with each other and flush at the point of engagement. an audible and tactile aclicko will be heard and felt. see figure 8.
   "!! %"#$     !              
           to unmate the connectors, squeeze the release latches on either side of the plug and pull back until both connectors separate from each other.                 the contacts and connectors, are not repairable. do not use damaged or defective contacts or connectors. do not remove the wire and reterminate contacts.
     initial release of document figure 8      
   
         


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